Pouch container

ABSTRACT

A pouch with a nozzle is provided which can maintain a good open state of the nozzle. The pouch for accommodating liquid contents, has: a shell portion formed by sealing stacked two pouch raw materials; and a nozzle portion communicating with an inside of the shell portion, wherein emboss worked portions are formed on walls of the pouch in at least partial areas of the walls of the nozzle portion of the pouch constituted of the pouch raw materials, or in areas constituted of at least partial areas of the walls of the nozzle portion and at least partial areas of walls of the shell portion consecutive with the partial areas of the walls of the nozzle portion, and the emboss worked portions have a plane shape, a dot shape or a line shape.

BACKGROUND OF THE INVENTION

A) Field of the Invention

The present invention relates to a pouch container, e.g., a pouch for refilling contents in a subject container.

B) Description of the Related Art

A pouch container is used for refilling liquid, powder or grain contents in a subject container. For example, after contents such as detergent, bleach, softening agent, starch, shampoo, rinse, food oil, soy sauce and dressing in a subject container are used completely and the container becomes empty, the contents may be refilled. Liquid contents to be refilled are sold in the form of a refilling container. A pouch container is used as the refilling container.

A pouch container is formed by placing two film shell members or two film shell members with base members one upon the other and thermally sealing the peripheral portion to form a bag shape. A pouch container is constituted of a shell portion for accommodating contents and a nozzle protruding from the shell portion to discharge the contents. The shell portion and nozzle are formed by thermally sealing two shell members on their peripheral area. The nozzle is often formed at an upper end of the pouch or a corner of the pouch between the upper side and a vertical side.

Since the shell member of the pouch is a film material having small rigidity, the shape of the pouch container is not stable and tends to deform while a person holds it with one hand or both hands to refill the contents in a subject container. If the pouch, particularly the nozzle, is deformed, a fluid path in the nozzle may be blocked and the liquid contents cannot be discharged smoothly.

In order to ensure an open state of the liquid path of the nozzle, one of the front and rear shell member is embossed near at the nozzle to give some rigidity to the shell member and form a space for the path between the front and rear shell member (refer to JP-A-2001-97405). Another film formed with a rib is adhered to the shell member near at the nozzle to give rigidity to the nozzle to maintain an open state of the nozzle path in the nozzle (refer to JP-A-2005-67630).

According to the former technique of forming an emboss on one shell member, the shape of the emboss is simple so that sufficient rigidity cannot be given to the nozzle wall and it is not possible to maintain a good open state of the nozzle. According to the latter technique of adhering another film formed with a rib to the shell member, not only the number of components increases but also the number of manufacture processes increases.

It has been long desired to develop the open state maintaining technique capable of maintaining a good open state of a nozzle and having a simple structure without using additional members.

SUMMARY OF THE INVENTION

The present invention has been made in view of the above described circumstances. It is an object of the present invention to provide a pouch having a nozzle capable of maintaining a good open state of the nozzle with a simple structure.

To achieve the object, the present invention provides a pouch container for accommodating liquid contents, comprising: a shell portion formed by sealing stacked two pouch raw materials; and a nozzle portion communicating with an inside of the shell portion, wherein emboss worked portions are formed on walls of the pouch in at least partial areas of the walls of the nozzle portion of the pouch constituted of the pouch raw materials, or in areas constituted of at least partial areas of the walls of the nozzle portion and at least partial areas of walls of the shell portion consecutive with the partial areas of the walls of the nozzle portion, and the emboss worked portions are portions of the walls of the pouch protruding to an outside and have a plane shape, a dot shape or a line shape in a line symmetry with, or an asymmetry with, a center line of the nozzle portion on the walls of the pouch.

In the invention described in claim 1, since the emboss worked portions having a plane shape, a dot shape or a line shape are formed on the nozzle walls by an emboss work, it is possible to have desired rigidity of the nozzle portion and maintain the open state of the nozzle portion suitable for each type of the pouch, by using one of a combination of these shapes.

In the invention described in claim 2, by applying the present invention to a refilling pouch, a refilling pouch can be obtained which can discharge liquid contents at a stable flow rate.

In the embodiment described in claim 3, there is provided a combination of first, second and third emboss worked portions, and an open cut line crosses plane shape emboss worked portions. Therefore, when the end portion of the nozzle portion is torn and opened along the open cut line, a discharge port is opened by all means to maintain a discharge state. The first emboss worked portions form a ridge line along the center line direction of the nozzle, the second emboss worked portions form subsidiary ridge lines on the walls on both sides of the first emboss worked portions to give rigidity relative to a lateral deformation by a load on the nozzle portion, and the third emboss worked portions give rigidity relative to crush of the nozzle portion. Since rigidity is given to the nozzle portion sufficiently, an open state of a liquid path in the nozzle can be ensured.

In the invention described in claim 4, since the first emboss worked portions have a straight line shape, it is easy to form the ridge lines of the nozzle portion.

In the invention described in claim 5, since the first emboss worked portions have a curved shape on a side nearer to a shell portion, it is easy to form a liquid path of the nozzle portion along a flow of liquid contents from the shell portion to the nozzle portion.

In the invention described in claim 6, the second emboss worked portions reach or do not reach the plan shape emboss worked portions. Optimum rigidity can be selectively given to the nozzle portion depending upon the type of the pouch.

In the invention described in claim 7, since the second emboss worked portions are coupled to common third emboss worked portions, rigidity of the nozzle portion can be increased.

In the invention described in claim 8, although the third emboss worked portions are omitted, an open state of the liquid path can be maintained even if the shape of the nozzle portion is made simple depending on the type of the shell material.

In the invention described in claim 9, since the emboss worked portions are constituted of the plan shape emboss worked portions and the third emboss worked portions, there is rigidity relative to crush deformation of the nozzle portion and the open state of the liquid path can be maintained, even if the shape of the nozzle portion is made simple depending upon the type of the shell material.

In the invention described in claim 10, the first emboss worked portions are perfectly stacked upon the plane emboss worked portions. It is possible to maintain the open state of the liquid path without complicating the shape of the emboss worked portions.

In the invention described in claim 11, the first emboss worked portions have bent line shape portions so that rigidity can be given relative to crush deformation of the nozzle portion.

In the invention described in claim 12, the first emboss worked portions have bent line portions and the third emboss worked portions are coupled to apexes of the bent line so that larger rigidity can be given relative to crush deformation of the nozzle portion.

In the invention described in claim 13, the emboss worked portions have a dot shape so that rigidity can be given to the nozzle portion even with a simple emboss work.

In the invention described in claim 14, the emboss worked portions are constituted of figures whose centers are on the center line. It is therefore possible to exhibit the functions of the plane shape emboss worked portions and the first to third emboss worked portions almost at the same time.

In the invention described in claim 15, it is easy to select desired rigidity depending upon the type of the pouch row material.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is an illustrative diagram showing a pouch according to a first embodiment of the present invention.

FIG. 2 is an illustrative diagram showing a pouch according to another embodiment of the present invention.

FIG. 3 is an illustrative diagram showing a pouch according to another embodiment of the present invention.

FIG. 4 is an illustrative diagram showing a pouch according to another embodiment of the present invention.

FIG. 5 is an illustrative diagram showing a pouch according to another embodiment of the present invention.

FIG. 6 is an illustrative diagram showing a pouch according to another embodiment of the present invention.

FIG. 7 is an illustrative diagram showing a pouch according to another embodiment of the present invention.

FIG. 8 is an illustrative diagram showing a pouch according to another embodiment of the present invention.

FIG. 9 is an illustrative diagram showing a pouch according to another embodiment of the present invention.

FIG. 10 is an illustrative diagram showing a pouch according to another embodiment of the present invention.

FIG. 11 is an illustrative diagram showing pouches according to other embodiments of the present invention.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

With reference to the accompanying drawings, description will be made on embodiments for carrying out the details of the present invention.

In FIG. 1, reference numeral 1 represents a refilling pouch container (hereinafter abbreviated to a pouch 1). A pouch 1 is formed by placing two shell members 2 and 3 made of a pouch film raw material, if necessary, two shell members with base members 4, one upon the other and thermally sealing a heat seal portion 5 at the peripheral portion to form a bag shape. Although not specifically limited, the material of the shell members 2 and 3, particularly resin materials suitable for the pouch container, include: polyolefin such as crystalline polypropylene, crystalline propylene-ethylene copolymer, crystalline polybutene-1, polymethyl-4 pentene-1, low density polyethylene, middle density polyethylene, high density polyethylene, ethylene-vinyl acetate (EVA) copolymer, ethylene-ethyl acrylate (EEA) copolymer, and ionic bridge olefin copolymer (ionomer); aromatic vinyl copolymer such as polystyrene, and styrene-butadiene copolymer; vinyl halide copolymer such as polyvinyl chloride, and vinylidene chloride resin; acrylonitrile-styrene copolymer; nitrile polymer such as acrylonitrile-styrene-butadiene copolymer; polyamide such as nylon 6, nylon 66, and para-meta-xylylene adipamide; polyester such as polyehylene terephthalate, and polytetra methylene terephthalate; thermoplastic resin such as polyacetal such as polycarbonate and polyoxymethylene; and the like. The film pouch raw material described above is used by not drawing, by uniaxially drawing, or by biaxially drawing.

Each of the shell members 2 and 3 may be a single layer, or a lamination of two or more layers. One film pouch raw material may be used or a lamination of two or more film pouch raw materials may be used. One film pouch raw material may be used or a lamination of two or more film pouch raw materials may be used by attaching thereto a metal foil of aluminum or the like, a vapor deposition film of metal, metal oxide or the like, paper, cellophane, or the like. For example, a preferable film pouch raw material may be a two-layer structure of an outer layer of drawn nylon film and an inner layer of polyolefin such as low density polyethylene, a two-layer structure of an outer layer of drawn polyester film and an inner layer of polyolefin, a three-layer structure of these inner and outer layers and a metal foil layer of aluminum or the like interposed therebetween, or the like. In manufacturing the lamination film, adhesive and anchor agent may be involved between the layers, if necessary.

The pouch 1 has an upper side 6, a lower side 7, a left side 11 and a right side 12, and has a rectangular shape as viewed from the front side when contents are not still filled. When liquid contents are filled, the flexible pouch 1 is deformed so that externally swelling ridge lines 13 and 14 are formed on the shell members 2 and 3. The ridge lines 13 and 14 are kind of wrinkles formed from the central area of a shell portion 15 of the pouch 1 to right and left corner portions of the upper side 6, and have the function of giving rigidity to the pouch 1. This phenomenon of forming the ridge lines 13 and 14 is well known conventionally. A nozzle portion 8 of the pouch 1 is formed between the left side 11 and upper side 6. The nozzle portion 8 is sealed by a lower seal portion 16 and an upper seal portion 17 at the lower side thereof near the left side 11 and the upper side thereof near the upper side 6, respectively, to thereby form a hollow liquid path 18 between the shell members 2 and 3. The liquid path 18 communicates with the inside of the shell portion 15.

The nozzle portion 8 is formed protruding from the shell portion 15 to the external, and the top end thereof is closed by a tab 21. An open cut line 22 as an easy-to-open guide line is formed between the tab 21 and nozzle portion 8 over the liquid path 18. As the tab 21 is separated at the open cut line 22, a discharge port 23 which is a top end of the liquid path 18 is formed at the top end of the nozzle 8. The liquid path 18 has the discharge port 23 at its top end, and the bottom end communicates with the inside of the shell portion 15. When liquid contents are discharged via the nozzle portion 8, both the discharge port 23 and liquid path 18 are maintained open because the pressure of the liquid contents is large at the initial discharge stage. This state is desired to be maintained until the discharge end. However, there is a tendency that as the remaining amount of liquid contents reduces, the discharge port 23 and liquid path 18 are closed. The present invention pertains to the technique of maintaining the open state of the liquid path 18 until the discharge end.

Emboss worked portions 24 are formed on walls of the pouch 1 constituted of the shell members 2 and 3 in at least partial areas of walls of the nozzle portion 8 or in areas 25 constituted of at least partial areas of the walls of the nozzle portion and at least partial area of the walls consecutive with the partial areas of the nozzle walls. The emboss worked portions 24 are portions of the shell members 2 and 3 protruding from the inside to the outside. The emboss worked portion 24 of the shell member 2 is positioned facing the emboss worked portion 24 of the shell member 3 to form a space 19 having a predetermined thickness between the shell members 2 and 3.

The shape of the emboss worked portions 24 is a plane shape, a dot shape, a line shape or a combination thereof. The shape of the emboss worked portions 24 is desired to be in a line symmetry with a center line 27 of the nozzle portion 8 projected upon the walls of the pouch 1, from the reason to be described later that a first emboss worked portion forms the ridge lines easily. However, asymmetry may also be adopted depending upon the kind of the shell members 2 and 3 of the pouch 1.

In the embodiment shown in FIG. 1, the emboss worked portions 24 form plane shape emboss worked portions 26 in the region which the open cut line 22 of the nozzle discharge port 23 in the areas 25 crosses, and line shape first emboss worked portions 28 along the direction of the center line 27. The first emboss worked portions 28 have a straight line shape. The emboss worked portions further form line shape second emboss worked portions 32 along the first emboss worked portions 28 in areas 31 on both sides of the first emboss worked portions 28, and in addition line shape third emboss worked portions 33 in a plane area 31 perpendicular to or crossing the first and second emboss worked portions 28 and 32. The first emboss worked portions 28 have the largest emboss height, the second emboss worked portions 32 have an emboss height smaller than that of the first emboss worked portion28, and the third emboss worked portions33 have an emboss height similar to that of the second emboss worked portions 32.

As shown in A-A, B-B and C-C cross sections shown in FIG. 1, the nozzle portion 8 constructed as above has a space between the front and rear shell members 2 and 3, and the emboss worked portions 26, 28, 32 and 33 give rigidity to the nozzle portion so that the open state of the liquid path 18 can be maintained.

In the embodiment shown in FIG. 2, the shape of the first emboss worked portions 28 has a straight line shape on the external side of the nozzle portion 8 and a curved line shape in the end portion on the shell portion 15 side. In this case, it is easy to make the curved end portion be coincident with the direction of the ridge line 13 of the shell portion 15 so that the liquid contents can be easily discharged. The end portion on the shell portion 15 side may have a straight line shape directing toward the ridge line 13. In this case, this straight line portion may be coupled to the straight line portion on the external side of the nozzle portion 8, either by being bent or by being smoothly curved.

In the embodiment shown in FIG. 3, end portions 34 of the second emboss worked portions 32 are spaced apart from the plane shape emboss worked portions 26. The end portions 34 may contact the plane shape emboss portions 26 depending upon the kind of the pouch.

In the embodiment shown in FIG. 4, end portions 35 of the second emboss worked portions 32 on the shell portion 15 side reach the common third emboss worked portions 33 to increase rigidity of the nozzle portion 8. Depending upon rigidity of the shell members 2 and 3, the end portions 35 of the second emboss worked portions 32 may not be coupled to the common third emboss worked portions.

In the embodiment shown in FIG. 5, the emboss worked portions 24 are constituted of the plane shape emboss worked portions 26, first emboss worked portions 28 and second emboss worked portions 32. Widths of the second emboss worked portions 32 are set equal to or wider than those of the first emboss worked portions 28. Rigidity of the nozzle portion 18 can be increased even if the shape of the emboss worked portions 24 is simplified.

In the embodiment shown in FIG. 6, the emboss worked portions 24 are constituted of the plane shape emboss worked portions 26 and third emboss worked portions 33. It is therefore easy to change the shape of the nozzle portion relative to the direction of the front and rear shell members 2 and 3.

In the embodiment shown in FIG. 7, the emboss worked portions 24 are constituted of the straight line shape first emboss worked portions formed coincident with the plan shape emboss worked portions 26 and the third emboss worked portions 33 at the positions remote from the first emboss worked portions 28. Rigidity of the end portion of the nozzle portion 8 can be increased and it is easy to change the shape of the nozzle portion relative to the direction of the front and rear shell members 2 and 3.

In the embodiment shown in FIG. 8, in the emboss worked portions, the first emboss worked portions 24 have a bent line shape portion so that rigidity can be applied against the nozzle crush deformation.

In the embodiment shown in FIG. 9, portions of the first emboss worked portions coupling the plane shape emboss worked portions 26 have a straight line shape, portions on the shell portion 15 side have a bent line shape, and the third emboss worked portions 33 reach bent points of the bent line shape of the first emboss worked portions. Rigidity can be exhibited to a broad area of the first emboss worked portions 28.

In the embodiment shown in FIG. 10, the emboss worked portions 24 are constituted of emboss worked portions 36 having a plurality of dot shape embosses. Rigidity can be exhibited with an easy emboss work.

In the embodiments shown in FIG. 11, the emboss worked portions 24 are constituted of embosses of figures whose center and change point are set on the center line 27 of the nozzle portion 8. Because the change points are set on the center of figure, it is easy to form the ridge on the nozzle portion8.

In the embodiment indicated at (a) in FIG. 11, the emboss worked portions 24 are constituted of a plurality of embosses of similar paired wing figures, and a middle of two wings constitutes a change point 38. In the embodiment indicated at (b) in FIG. 11, the emboss worked portions 24 are constituted of a set of similar FIGS. 43 made of arc portions 41 and projection portions 42 projecting from the arc portions. The projection portion 42 constitutes the change point 38.

In the embodiment indicated at (c) in FIG. 11, each of the emboss worked portions 24 is constituted of a single rectangular FIG. 44, and upper and lower corners 45 and 46 constitute change points 38.

According to the present invention, since the emboss worked portions having a plane shape, a dot shape or a line shape are formed on the nozzle walls by an emboss work, it is possible to have desired rigidity of the nozzle portion and maintain the open state of the nozzle portion suitable for each type of the pouch, by using one of a combination of these shapes. Rigidity necessary for maintaining an open state of the nozzle portion can be selectively given if the shape of the emboss worked portions is made line symmetric or line asymmetric with the nozzle center line on the pouch walls. There is provided a combination of the plane shape emboss worked portions and the first to third emboss worked portions and the open cut line crosses the plane shape emboss worked portions. Therefore, when the end portion of the nozzle portion is torn and opened along the open cut line, a discharge port is opened by all means to maintain a discharge state. The first emboss worked portions form a ridge line along the center line direction of the nozzle, the second emboss worked portions form subsidiary ridge lines on the walls on both sides of the first emboss worked portions to give rigidity relative to a lateral load deformation of the nozzle portion, and the third emboss worked portions give rigidity relative to crush of the nozzle portion. Since rigidity is given to the nozzle portion sufficiently, an open state of a liquid path can be ensured. Since the first emboss worked portions have a straight line shape, it is easy to form the ridge lines of the nozzle portion. Since the first emboss worked portions have a curved shape on a side nearer to a shell portion, it is easy to form a liquid pass of the nozzle portion along a flow of liquid contents from the shell portion to the nozzle portion.

The second emboss worked portions reach or do not reach the plane shape emboss worked portions. Optimum rigidity can be selectively given to the nozzle portion depending upon the type of the pouch.

Since the second emboss worked portions are coupled to common third emboss worked portions, rigidity of the nozzle portion can be increased.

In case that the third emboss worked portions are omitted, an open state of the liquid path can be maintained even if the shape of the nozzle portion is made simple depending on the type of the shell material. If the emboss worked portions are constituted of the plane shape emboss worked portions and the third emboss worked portions, there is rigidity relative to crush deformation of the nozzle portion and the open state of the liquid path can be maintained, even if the shape of the nozzle portion is made simple depending upon the type of the shell material.

If the first emboss worked portions are perfectly stacked upon the plane emboss worked portions. It is possible to maintain the open state of the liquid path without complicating the shape of the emboss worked portions.

If the first emboss worked portions have bent line shape portions and if the third emboss worked portions are coupled to apexes of the bent line, rigidity can be given relative to crush deformation of the nozzle portion. If the emboss worked portions have a dot shape, rigidity can be given to the nozzle portion even with a simple work.

If the emboss worked portions are constituted of figures whose centers are on the center line, it is possible to exhibit the functions of the plane shape emboss worked portions and the first to third emboss worked portions almost at the same time.

As apparent from the foregoing description of the present invention, the present invention can provide a pouch with a nozzle which can maintain a good open state of the nozzle portion with a simple structure. 

1. A pouch container for accommodating liquid contents, comprising: a shell portion formed by sealing stacked two pouch raw materials; and a nozzle portion communicating with an inside of the shell portion, wherein emboss worked portions are formed on walls of the pouch in at least partial areas of the walls of said nozzle portion of the pouch constituted of the pouch raw materials, or in areas constituted of at least partial areas of the walls of said nozzle portion and at least partial areas of walls of said shell portion consecutive with the partial areas of the walls of said nozzle portion, and said emboss worked portions are portions of the walls of the pouch protruding to an outside and have a plane shape, a dot shape or a line shape in a line symmetry with, or an asymmetry with, a center line of said nozzle portion on the walls of the pouch.
 2. The pouch container according to claim 1, wherein the pouch container is a refilling pouch container for refilling the liquid contents in a subject container.
 3. The pouch container according to claim 1, wherein a shape of said emboss worked portions are constituted of: plane shape emboss worked portions formed in a region which an open cut line of a nozzle discharge port crosses; line shape first emboss worked portions having portions formed along a direction of the center line; line shape second emboss worked portions formed along said first emboss worked portions in areas on both sides of said first emboss worked portions; line shape third emboss worked portions formed perpendicular to or crossing said first and second emboss worked portions in areas on both sides of said first emboss worked portions.
 4. The pouch container according to claim 3, wherein a shape of said first emboss worked portions is a straight line shape.
 5. The pouch container according to claim 3, wherein end portions of the nozzle portion of said first emboss worked portions on an outer side of said nozzle portion have a straight line shape, and end portions on a side nearer to said shell portion have a curved shape.
 6. The pouch container according to claim 3, end portions of said second emboss worked portions on an outer side of said nozzle portion reach or do not reach said plane shape emboss worked portions.
 7. The pouch container according to claim 3, wherein end portions of said second emboss worked portions on a side nearer to said shell portion reach or do not reach said common third emboss worked portions.
 8. The pouch container according to claim 1, wherein a shape of said emboss worked portions is constituted of: plane shape emboss worked portions formed in a region where an open cut line of a nozzle discharge port crosses; first emboss worked portions having portions formed along a direction of the center line; and line shape second emboss worked portions formed in a region along said first emboss worked portions in areas on both sides of said first emboss worked portions.
 9. The pouch container according to claim 1, wherein a shape of said emboss worked portions is constituted of: plane emboss worked portions formed over the center line in areas where an open cut line of said nozzle discharge port crosses; and line shape third emboss worked portions formed in a region not reaching said plane shape emboss worked portions along a line generally perpendicular to or crossing the center line.
 10. The pouch container according to claim 1, wherein a shape of said emboss worked portions is constituted of: first emboss worked portions formed in a straight line shape in areas where plane emboss worked portions in a region where an open cut line of said nozzle portion crosses, is formed; and third emboss worked portions formed in a region not reaching said plane shape emboss worked portions along a line generally perpendicular to or crossing the center line.
 11. The pouch container according to claim 1, wherein a shape of said emboss worked portions is constituted of: plane emboss worked portions formed in a region where an open cut line of said nozzle portion crosses; and line shape first emboss worked portions having straight line shape portions reaching said plane emboss worked portions and bent line shape portions on a side nearer to said shell portion.
 12. The pouch container according to claim 1, wherein a shape of said emboss worked portions is constituted of: plane emboss worked portions formed in a region where an open cut line of said nozzle portion crosses; line shape first emboss worked portions having straight line shape portions reaching said plane emboss worked portions and bent line shape portions on a side nearer to said shell portion; and line shape third emboss worked portions reaching bent portions of the bent line shape of said first emboss worked portions.
 13. The pouch container according to claim 1, wherein a shape of said emboss worked portions is a dot shape.
 14. The pouch container according to claim 1, wherein a shape of said emboss worked portions is constituted of an emboss of a single figure or a plurality of embosses of similar figures formed on the center line and on both sides of the center line, and a figure center or centers are set on the center line.
 15. The pouch container according to claim 14, wherein said single figure is a rectangle whose diagonal lines pass through the center line, and each of the plurality of similar figures includes arc portions and projection portions projecting from the arc portions, and said projection portion is a figure on the center line, or a figure or a paired wing figure in a line symmetry with the center line. 